x
x
Floor levelled with a self-levelling screed application

The quality of a floor covering is often limited by the flatness of the layer beneath it. Parquet, vinyl, laminate or resin coating — all of them deliver the performance expected of them only over a flat surface. With traditional screed, achieving that flatness depends on workmanship and luck. Self-levelling screed leaves the job to gravity.

In this article we explain what self-levelling screed is, in what respects it differs from traditional screed, at what thicknesses it is used, how the application proceeds and which mistakes are made most often on site.

quote

Self-levelling screed is a levelling product, not a load-bearing layer. If the floor beneath it is weak, even the flattest surface poured over it will carry that weakness.

Ahmet Toka, General Manager

What Is Self-Levelling Screed?

Self-levelling screed is a cement- or calcium sulphate-based mortar that becomes fluid when mixed with water and, when poured onto a surface, spreads under its own weight to form a level plane. The plasticising additives it contains provide high fluidity at a low water content, so that both flow and strength are achieved together.

In application, the mix is poured by pump or by bucket, air bubbles are released with a spiked roller and the material levels itself. Defects that are unavoidable with traditional screed — trowel marks, waves and differences in level — are largely eliminated.

The product family is wide: there are types applied in millimetres for fine levelling, types designed for underfloor heating systems, and fast-curing, low-shrinkage types. Details: self-levelling screed applications.

Differences from Traditional Screed

Self-levelling screedTraditional screed
FlatnessAutomaticallyDepends on workmanship
Application speedVery fastSlow
Typical thickness3–30 mm40 mm and above
Drying timeShort (depending on type)Long
Rise in levelLittleConsiderable
Surface qualityReady for coveringAn additional levelling layer is usually needed
Material costHighLow
Total costBalanced by the saving in labourLabour-intensive

The decision usually comes down to this: how much height allowance is there? Traditional screed does not work properly in a 3 cm gap, whereas self-levelling screed is designed for exactly that range. If a thick fill is required, the most economical route is to build up with traditional screed or lightweight fill concrete and apply a thin self-levelling screed over it.

Where Is It Used?

  • Levelling before a floor covering: The most common use, to provide a level plane before parquet, laminate, vinyl, LVT and carpet.
  • Beneath resin coatings: Epoxy and polyurethane systems are thin layers; they reflect every wave beneath them. Self-levelling screed prepares that surface.
  • Underfloor heated floors: Special types are used that encase the pipes without voids and conduct heat evenly.
  • Refurbishment projects: A new level plane is created without removing the old tiles or screed, keeping the change in level low.
  • Offices and commercial spaces: Projects that require a floor ready for covering within a short time.
  • Industrial preparation: High-strength types can be used as a load-bearing plane beneath heavy coverings.

Application Steps

  1. Surface assessment. The substrate must be sound, dust-free and free of oil. Crumbling areas are removed; any voids or blistering are repaired first.
  2. Moisture measurement. The moisture of the substrate and the moisture tolerance of the covering that will go over the self-levelling screed are assessed together.
  3. Primer. On absorbent surfaces the primer prevents water being drawn rapidly out of the mortar, while on non-absorbent surfaces it acts as a bonding bridge. If the primer is skipped, cratering and loss of adhesion occur at the surface.
  4. Edge strip and joints. An edge strip is fitted at the base of the walls; movement joints are planned in large areas and at door thresholds.
  5. Mixing. The water content is kept exactly at the manufacturer's figure. Excess water increases fluidity but reduces strength and causes segregation.
  6. Pouring and de-aeration. The material is poured without interruption; air bubbles are released with a spiked roller. A join line remains where work has been interrupted.
  7. Curing and waiting. It is protected from direct sunlight, draughts and rapid drying. The drying time stated by the manufacturer is observed before any covering is laid.

Common Mistakes

  • Adding too much water. It increases fluidity but reduces strength, causing segregation and a dusty layer at the surface. This is the most common mistake.
  • Skipping the primer. On an absorbent substrate the water is drawn rapidly out of the mortar; the surface dries and strength does not develop.
  • Pouring onto a weak substrate. Self-levelling screed is not load-bearing; if the layer beneath it is loose, it lifts along with it.
  • Exceeding the thickness limits. Pouring more than the maximum thickness permitted by the product in one go causes cracking and shrinkage.
  • Not planning joints. If no joints are left in large areas and at door thresholds, the crack chooses its own place.
  • Not waiting for the drying time. If a covering that does not tolerate moisture is laid too early, blistering and loss of adhesion follow. The waiting time must be confirmed by measurement.

For floor systems as a whole see floor coating applications page.

Cost and Planning

Self-levelling screed is a more expensive material than traditional screed. However, the material price is not the only item to consider in a total cost comparison.

  • Labour. With traditional screed the level plane is formed entirely by the hand of the tradesman and takes time. With self-levelling screed the application speed is many times higher; over large areas that difference becomes marked.
  • The need for subsequent levelling. If a sensitive covering (vinyl, LVT, resin) is to go over traditional screed, a separate levelling layer is usually needed as well. That means two separate items of work.
  • Programme. The short drying time allows subsequent trades to start earlier. On commercial projects that is a directly measurable gain.
  • Height gain. Because it can be applied thinly it creates no problems with door, threshold and lift levels; on refurbishment projects that alone can be decisive.
  • Covering performance. A flat substrate extends the life of the covering laid over it. Parquet laid on an uneven floor soon begins to creak and open up.

On the planning side, the item most often overlooked is the drying time. Self-levelling screed dries quickly; but the moisture tolerance of the covering that will go over it is a criterion independent of the product's drying speed. When programming, an allowance should be left that will be confirmed by measurement.

Frequently Asked Questions

At what thickness is self-levelling screed applied?

It depends on the product type. Fine levelling products are used in the 1–10 mm range and general-purpose types in the 3–30 mm range. If a thicker fill is required, the level is first built up with traditional screed or lightweight concrete and a thin layer of self-levelling screed is applied over it.

How soon can a covering be laid over it?

A day may be enough with fast types and a few days with standard types. But what is decisive is not the calendar but measurement: it must be checked whether the moisture content permitted by the covering to be laid has been reached. Parquet and vinyl in particular are sensitive on this point.

Can it be applied over ceramic tiles?

Yes. The tiles must be sound and fully bonded, and loose tiles must be replaced. The surface is cleaned, a suitable bonding bridge primer is applied and the pour is then made. This is a practical method that avoids the cost of removal and debris.

Can it be used with underfloor heating?

It can; there are special types designed for it. These products encase the pipes without voids and conduct heat evenly. The heating system must be brought into operation gradually, in accordance with the commissioning procedure stated by the manufacturer.

Does it crack?

With the correct water content, the correct thickness and correct joint planning, cracking is not expected. The main causes of cracks are excess water, excessive thickness, rapid drying and the absence of joints. If there is a moving crack in the substrate, it will be reflected in the self-levelling screed too.

Can it be walked on, and is a covering essential?

Most self-levelling screeds are an intermediate layer; a covering is expected over them. Some high-strength types can be finished with a surface hardener or clear resin and used as the final surface. This use depends on the abrasion class of the product.

Get Expert Advice for Your Project

With over 25 years of field experience, let us determine the right solution for your building together. Contact us for a survey and quotation.

Ahmet Toka

General Manager — Likit İzolasyon

Over 25 years of field experience in waterproofing, floor coatings and structural strengthening. This article is based on applications encountered on site and the standards currently in force.

Tags:
  • #SelfLevellingScreed
  • #ScreedApplication
  • #FloorLevelling
  • #FloorCoating
  • #Refurbishment
Share: